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Don’t Buy Cheap Plywood! Tips To Buy Plywood And Save Money

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‘Plywood is costly’ – won’t you agree to it? Whether you agree or not, it is so. Plywood is more expensive than other varieties of wood like particle boards. Wisely choosing plywood can save a good deal of money.

Comparing the Cost in the First Place

When prices are compared, plywood costs more than MDF or Medium Density Fibre Boards and particle boards. However, plywood furniture pieces are cheaper than quality wooden furniture. As you know, there are different grades of plywood across the market. Among them, interior grade plywood or what is commonly called the Commercial Ply is the cheapest.

Why plywood costs more than the particle boards

Flakes and sawdust, that is, small wood particles which are the by-products of wood cutting are mixed with glue and then firmly hot-pressed to make wooden sheets. This is how particle boards are made. Thus, these boards are quite weak and do not have water resistant ability. Hence, they are not water proof.

Plywood, on the other side, is thin wood slices obtained by peeling logs and rotary cutting. Usually, top quality hardwood is used to make plywood and hence, it is stronger than MDF and particle boards. Moreover, in certain varieties of plywood water resistant quality is increased with the use of phenolic resins. They are, therefore, adequately waterproof.

All these factors make plywood costlier than engineered boards.

Tips to Choose the Right Plywood and Save Money  

  • If it is for indoor furniture, it is ideal to use moisture resistant Commercial plywood. Though they are not water resistant, they can meet the needs of home furniture.
  • For kitchen cabinets and kitchen furniture it is wise to use BWR grade Exterior plywood. Though they are costly, their durability is worth the investment you make. Thus, it saves money in the long run.
  • For home decoration and home furniture, Exterior grade plywood is sufficient.
  • Laminating plywood furniture is a wise decision as it enhances lifespan of the plywood and also prevents water to get in contact with wooden surfaces. Initially, lamination might cost you some bucks, but at the end, the furniture piece will lasts longer.

Check while Buying Plywood in India

  • Look for IS: 303 mark in interior grade plywood (Commercial MR Grade). ISI number of exterior grade plywood is also the same. But, the exterior grade sheets will have BWP or BWR marks in addition.
  • Look for IS: 710 mark in Marine grade plywood sheets
  • Check whether “100% hardwood plywood” is marked on the sheets. Hardwood sheets will be stronger and of good quality.

So, these are certain things that can save your money in plywood sheets despite of being expensive.

BWR Grade Plywood – Top Features and Benefits

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Here’s taking a look at the top features and the advantages of BWR grade plywood adding more credibility to any piece crafted as furniture for homes, offices and more.

BWR Grade Plywood is a type of plywood that is ideally used for decorative ends, as well as for designing partitions, furniture, wall panels, ceilings and more. BWR stands for Boiling Water Resistant, which means that the plywood is water-resistant in form and can be used widely for making furniture for offices and homes. It, along with MR (Moisture resistant) grade Commercial plywood, happens to be the best-selling plywood type in India.

What are the Top Features?

  • It is water-resistant, and is more waterproof as compared to the Interior grade MR plywood. This is because it is made with Phenolic resins, a synthetic plastic resin or ‘phenol formaldehyde’ adhesive.
  • The plywood is exterior grade, and you can use it outdoors, semi-outdoors and indoors.
  • It is made with the help of woods and resins of the finest quality, and is used for making bonding stronger.
  • It is used commonly for satisfying the furniture requirements in houses and other spaces where there are higher risks of water-exposure for plywood. BWR grade plywood is a chosen option for building kitchen furniture items, such as kitchen cabinets.
  • IS:303 is BWR grade plywood’s Indian Standards specification no.

What are the Top Benefits?

The main benefits of this plywood are:

Smooth finish

The finish achieved is impeccable, which explains why this type of plywood is a top choice for making ply-boards or block-boards in the industry.

Impeccable texture

The texture of this plywood is worth mentioning, as it is well polished and looks aesthetic from any angle.

Microbe-resistant

It can easily resist attacks from micro-organism, which means that the plywood can last for a long time to come. This helps reduce expenses for owners.

Weather-proof

This plywood is not impacted by adverse weather conditions, which ensures sustainability and durability. One can expect it to hold up well in places that are exposed to rough climate, such as excessive rain, snow etc.

Superior strength

There is fine bonding strength to expect in this kind of plywood. Thus, the industry depends on it for making strong furniture and decorative items such as Ceiling, Paneling, Furniture, Cupboards and Wardrobes.

No skin irritation

With BWR Grade Plywood, there is no skin irritation to suffer. It is safe for the skin of kids and adults, and pets. There are no risks of problems over either the short or the long term. Thus, this is a safe material for home furniture construction.

Termite Proof Furniture

3 Reasons to Use Termite Proof Furniture and Floor in Your Home

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Wooden doors are classic as well as stylish too. people use modern designs of these doors to give an elegant touch in their interior decoration while others prefer to use these as a classic piece in their home. While considering wooden items, the first thing which prevents people to invest in it is the termite attack. No matter how beautifully, carefully designed are the items, a single termite can cost the entire effort and the appearance of your home. If you are planning to design the floor with wood or make wooden furniture, you should opt for the termite proof options surely. Here are the top three benefits of having termite proof furniture and floors—

To Enjoy the Same Quality for a Long Time:

Apart from water, sweat, termite attack is another important matter, which can affect the look of your newly-made floor or furniture. It is clear that when you are investing your money into wooden floor as well as furniture, you would like to enjoy the supreme quality for a long time. As termite is the main enemy of wood, a termite resistant option will be a savior for you. By investing in these items, you will be able to enjoy the flawless wooden finish lifetime and you don’t have to re-make the floor or the furniture.

Prevents Direct Contact with Earth:

The ordinary wooden furniture may cost less than the termite proof options, however, remember their supreme power will allow you to organize a party in your garden area even without ordering extra chairs from the decorators. The common woods react after getting the touch of soil while the termite proof options are able to save the furniture from getting affected by the soil.

Saves Money and Further Hassle:

These tiny insects may seem little in size, however, once they start to attack your property, the damage will be huge. Though it is troublesome to identify their existence in wood, you should take care of your floor and wooden items to avoid loss. Their attack is more dangerous than your imagination. It may happen that you have to rebuild the floor and remake the doors, furniture. Hence, to save your money as well as to avoid any further hassle of remaking things, choose termite proof floor and furniture.

Hope after reading the blog post, termite attack will not be a headache. Select termite proof wood instead of the ordinary options to be safe.

For more information, visit https://sylvanply.com

Know Your Plywood – Both Exterior And Interior

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The article is all about the grades of plywood, the exterior grade and the interior grade too. You will know how these are different in terms of manufacturing and several other factors too.

The Interior grade ply is best when you are using it for indoor use. You can use them either in homes or offices but they should remain indoors and away from the harsh outdoor environment. Hence most of the furniture are made with such plywood.

The Exterior grades are stronger and are therefore suited for the outdoor environment. The plywood is used for furniture like tables and chairs in the garden or other similar furniture. These furniture takes on the harsh natural weather condition and still remain intact in its outer areas,

Major Differences In The Make

The plywood is prepared from wood veneers that are sliced for the purpose. These plies or veneers are then placed together to paste with one another by using resins. The logs of trees are used for rotary cutting them to obtain these veneers that gives the plywood. These veneers are then piled one on other after painting the surfaces with the resin. The veneers or wood slices are then pressed together to get the sheets of plywood. There are machines that are used for the pressing part.

The ones that are used mostly for interior use are treated with Urea Formaldehyde paste or glue. These are also called UF and are very common glue that are used for such purpose. The exterior plywood grade veneers gets Phenol Formaldehyde or phenolic resin as the glue to stick the slices together.

Strength – More And Less

The Interior grade plywood has got the glue that is not so strong and hence these grades are not that strong as the Exterior grades. The Exterior grades are treated with comparatively better glue that keeps on sticking the veneers even in harsh and extreme weather.

Costs Are Different Too

In Indian market the Interior grade plywood is called commercial grade ply and are slightly low in cost that the Exterior grade plywood. These are also called Boiling Water Resistant plywood or BWR and costs some more for the extra qualities.

Water Or Moisture Resistant

Phenol is used to make plastics and when this is used to make the resin for applying on the External grade ply, it has the qualities of plastic. Hence it is water resistant. The use of this plastic resin helps the ply to remain resistant to water. The tests that these ply go through are being submerged in boiling water for 4 hours. Then the strength of the plywood is checked after taking it out. They remain resistant to water and hence are fit for being used out of doors. They are also used for designing kitchen cabinets.

The Interior grade plywood gets treated with UF resin and it is not good for resisting the water content in its environment. Hence this plywood is not water resistant. It is also not good when exposed to the external weather condition.

This is the reason the Interior grade ply is improved by using lamination on it. This simple ply then become resistant to water. There are different brands of lamination from companies like GreenLam, Sunmica or Formica and some other brands too. The laminations are prepared by using papers that are covered thoroughly with melamine resins and phenolic or special resin. The ply then gets property of being water resistant.

Marinaply And Its Qualities

The shopkeepers and general people refer the exterior grade plywood in Indian market as Marina ply. Marine grade veneer or plywood are far superior grade of ply and has got Indian Standard code IS710. This plywood is used in different applications in the sea or ocean. They are used to prepare wooden decorative or useful parts in Ships and even in boats.

You must keep in mind the Indian Standard code for the Exterior grade and the Interior grade plywood would be IS:303 and these are clearly marked on any sheet of plywood that has got an ISI mark on it.

Battle of Plywood’s – BWR vs Marine

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Plywood is an essential item in the household as well as in commercial uses, so it is critical to choose the correct plywood that suits its needs. Here we will be talking about two such types of plywood that are BWR grade plywood and marine plywood. So let’s find out which plywood is best and for what situations.

BWR grade plywood: BWR stands for boiling water resistant. It is waterproof and used for exterior purposes. Mainly used in furniture making it is a top choice for carpenters. It is good quality plywood used for making kitchen cabinets and other kitchen furniture.

Marine grade plywood:As the name suggests marine this kind of plywood has a lot of durability in harsh weather conditions. It of the most superior quality and it is mainly used in boat making as it can withstand the massive rushes of water. The thing that makes marine plywood stand out is the use of wood veneers and phenolic resins. It is a synthetic plastic resin that forms an excellent waterproofing with increasing the durability of the plywood.

As we have understood the type of plywood we are discussing let’s find out their differences:

                  Marine Grade Plywood                       BWR Grade Plywood
It is of superior quality and more extended durability. Its quality is a bit inferior but better than commercial MR grade plywood.
Greater water resistance as the name suggests marine. Can be submerged in water for about 72 hours without damage. It is alsowaterproof, but waterproofing is a bit less than the marine grade.
Phenol Formaldehyde resin is used,and it is undiluted hence giving better waterproofing. The same phenol-formaldehyde resin is used,but it is diluted;as a result, waterproofing is low.
The marine grade plywood is comparatively costlier. The BWR grade plywood is cheaper the marine grade.
It is specialised for extreme outdoor conditions. Best fit for exterior use but not with harsh weather conditions.
Used in boat building and other marine furniture. It is not suitable for making home furniture. Suitable for making home furniture especially kitchen furniture which is exposed to a lot of water.

 

So from the above differences, it is clear that both the plywood serve different purposes and can only be judged on its particular application. For building home furniture, BWR grade will be the only choice,and for making boats or other marine items, the marine grade plywood will suit the best requirements.

How Do Dissimilar Grades Of Plywood Are Used?

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The grade of the plywood usually determines its quality. Although plywood is being manufactured in a range of grades, some of the most commonly used grade includes MR grade plywood, BWR grade plywood, and Marine grade plywood.  These grades are also referred to as A-grade, B-grade, and C-grade plywood. Each grade of plywood has its own features, offering the required performance to users. They have their own pros and cons, as well. Therefore, knowing the plywood grade will allow you to buy one that will best fit your applications.

  • MR Grade Plywood

MR represents “moisture resistance”, so as the name suggest this grade of plywood has immense resistance to dampness. This plywood is also popularly known as commercial plywood and it is the most sought-after material for making both home, as well as office furniture. Although it is the strongest plywood, it can only be used to make indoor furniture.

  • BWR Grade Plywood

The short form BWR represents ‘Boiling Water Resistant’. It is the most appropriate material that can used effectively to make outdoor furniture. This is for the reason that this grade of plywood has immense resistance to water. It also offers better and long-lasting performance when compared to that the moisture resistant grade plywood. It is the most preferred option of material for making furniture pieces, which are likely to get soaked. This feature makes the plywood the best optional material for making all types of kitchen furniture, including the Kitchen cabinets. However, it is costlier than other plywood grades.

  • BWP Grade Plywood

Those who want to make blockboards they will usually use the BWP or Boiling Water Proof grade of plywood. Blockboards, which are made from this grade of plywood, will have great waterproofing properties.

  • Marine Grade Plywood

This grade of plywood, which is commonly called as Marine ply, has the best quality and strength among all other grades of plywood. It is mostly used for several external nautical applications, including in constructing boats and other woodwork that are to be carried out in ships.

Besides these commonly used grades of plywood, there are also several other different grades of plywood, like flexible plywood, which is most used to make arched furniture. The FR grade of plywood is mostly used to make public furniture, usually in movie theatres, and it has immense resistance to fires.

The structural grade plywood is mostly used in building construction projects and it is denoted as the industrial grade plywood.

How Do Plywood Doors Compare Against Flush Doors?

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Here’s a look at the comparative study between plywood doors and flush doors. Read on to find out some of the interesting facts that will equip you with the best of information.

For laymen, most doors to be found around seem like plywood doors. However, that is not true. These days, Block board ‘Flush Doors‘ happen to be the preferred option for making most wooden doors. Such kinds of doors have solid, softwood rectangular blocks on the interior, in an end to end arrangement. Both sides of these are covered with an extremely thin ply layer that is around 2.5 mm in thickness. So which of these is better? Here is a comparison of the two with these 3 factors taken in consideration.

Hardness

Although it is possible – at least in theory – to make a door completely of plywood, it is rarely actually done. This is because long plywood strips are likelier to bend in the middle. Blockboard flush doors, in comparison, generally do not warp in a similar way. While doors made entirely of plywood are rare, flush doors are presently the ones that are presently in favor.

Composition

Plywood is generally composed of hardwood that makes the board extremely heavy. Doors made of plywood will be significantly heavier as compared to flush doors having softwood blocks within. It can be much tougher to shift and set up heavier doors, and to operate them during everyday usage.

Flush doors happen to be of two forms – one with a hollow core and another with a solid core. As the name indicates, solid core flush doors contain solid wooden blocks. Hollow core doors are supported by a honeycomb structure and have a hollow interior. Solid core doors tend to be more sound proof and are stronger in form. Most home doors are composed of flush doors with a solid core. Hollow core doors, on the other hand, are regarded as appropriate for creating partitions. The entryways of homes are generally composed of flush doors of BWP grade. BWP is an acronym for Boiling Water Proof, and tends to of exterior-grade water resistantquality.

Cost

Plywood is also more expensive as compared to block boards. Thus, the expense of doors entirely made of plywood would be higher as compared to flush doors that are lower in cost. Readymade flush doors are also manufactured by many of the top plywood firms in India. These can be set up easily and do not require any more finishing. These doors can be found in various appealing shades of color and eye-catching designs. Wood veneers of superior grade may also be utilized in the form of an overlay to improve doors’ feel and look.

The Moisture-Resistant Factor Of Plywood

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Moisture content is an essential factor that qualifies the quality of plywood. Therefore if the volume of moisture is less in the material, then the plywood would be brittle but if the water volume is high then too it will affect the content. It will rot in sometime. Since the material is used for making essential structures, therefore, it is imbibed with some of the vital factors that include the moisture content as one of them. This factor depends on the thickness of the plywood and the volume of the material.

Introduction To The Tenacity Of Capturing Moisture

Firstly it is a product of wood where the solid wood is cut into different layers that are too of the same dimensions and compressed with a load. There are dryer machines that are used to absorb the moisture content from the original base material from where the plywood is manufactured. The highest range of moisture that should be present in the veneered product is not more than 10%.  Some rollers circulate continuously,and they itself generate a hot, dry air that releases the moisture content of the wood to a substantial extent. After this automatic process, the pieces are gathered together and kept one above another. There are pressing machines that compress the portions to form into thin slices of Plywood. All these activities are performed in a constant high temperature and pressure mode.

Devices are therefore to check on the moisture content factor of the material — basically, the adhesive that furnishes the plywood that imbibes the structures with the moisture resistant factor. It also gives a glossy look and hence can be used to make some products that include marine products such as boats and docks.

This adhesive property varies from material to material and the cost along with rises from to lower to higher. It is the best hybrid product of the wooden products and a fantastic substitute to manufacture any interior and exterior works. The material is not only tolerant of humidity but also the warmth that is the heat it is exposed and balances in between them to form a stable temperature to thrive. The devices that check on the moisture level can be both analogue and digital. Since water is a good conductor of electricity,therefore the impulses and the value can be calculated with higher chances of accuracy and can be gone through the further process.

A Small Attempt On Our Part To Enlighten Our Readers Regarding Plywood Market Of India

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Plywood industry in India is one of the most significant trade in India that serves the market by providing plywood for various construction and building purposes. Ply’s all over India are sold in some standard size (having its own appropriate measurements). So the standardization factors for plywood are very significant as the different size of ply’s serves for the distinct purpose of the building. To understand these better let’s find out more about it.

Standardized plywood thickness and size:

The companies that manufacture plywood in India maintain a standard when it comes to thickness and size. Our country adopted the metric system that is used Indian plywood market; the pricing policy used by the market is mostly based on cost per sq. foot.

The widely sold plywood planks that are sold inIndia market are of 8 feet by 4 feet. There are other sizes like 8×3, 7×4, 7×3, 7×4 and 6×3 are also widely manufactured and purchased by the customer.

Here we will try to enlighten our readers regarding the standardized plywood sizes of India market in square feet and in mm.

  • 8’ x 4’ ———– (2440 x 1220) mm.
  • 8’ x 3’ ———— (2440 x 920) mm.
  • 7’ x 4’ ———– (2140 x 1220) mm.
  • 7’ x 3’ ———– (2140 x 920) mm.
  • 6’ x 4’ ———— (1830 x 1220) mm.
  • 6’ x 3’ ————- (1830 x 920) mm.

When a novice customer goes for plywood shopping always check the ISI mark stamped on the sheet which is a mark of genuinity of the particular product.

The thickness of plywood is also similarly standardized like size, though it varies from one grade of plywood to another. Here is another chart for our readers to have a better understanding of this subject of dimensioning.

  • MR or Moisture Resistant grade comes in 3, 4, 6, 8, 12, 15, 18, 21, and 25.
  • BWR or Boiling Water Resistant grade comes in 4, 6, 9, 12, 16, 19, and
  • Shuttering Plywood comes in 6, 12, 15, 18, 21, and 25.
  • Blockboards* comes in 19 and 25.

All the measurements mentioned above are in millimeters.

Notes:

  • In the above chart, we have included Blackboards,but it is often not considered under the category of plywood. It is done so mostly due to the difference in its property in comparison to a typical plywood plank.
  • The thickness range for Marine and Fire Resistant grade plywood is same as that of the BWR grade which is already mentioned in the chart.
  • The shuttering Plywood mentioned in the chart is mostly meant and used in construction sites and not used for domestic purpose. So, if our readers are looking for plywood to make furniture, MR and BWR grade material will always be the best bet.

How to Veneer with Plywood – Useful Tips to Help You

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Plywood is a form of manufactured wood panel created by gluing of veneers with each other. The layers are attached to ply wood grain at 90 ° to each other. Veneers are thin wood slices that may be peeled off easily, and these are generally less than one-eighth of an inch in thickness. Plywood is generally composed of 3 veneer layers or more. It is essential to veneer with plywood in a proper way.

Tips for Veneering with Plywood

You need only minimal amount of surface preparation for veneering with plywood. Here are some assistive tips to help you:

  • Use a tack cloth to clean up the surface.
  • Follow the directions (if any) provided along with contact cement, in case you are using that process.
  • When it comes to applying veneer over plywood, it is recommended that you follow these steps:
  • Use yellow glue or white glue, hot or cold press and a vacuum. The white glue should have low amount of filler for preventing problems with products. Unless you can access a press, make use of contact cement with high quantity of solids. Always abide by the directions given by the adhesive manufacturer.
  • Next, use water-base finishes and achieve a veneer finish.
  • Lay the veneer out for readying. Use a plastic covering on it at all times.
  • Adhesive is required by wood veneer for strong bonding. Use a second coat for veneering.
  • After each adhesive coating, allow enough time for drying. Let the glue dry completely prior to the veneer application. Otherwise, the bonding will be weak and there can be bubbles.
  • Make use of a pinch roller while using contact cement for pressing the veneer to the substrate. In case there is no pinch roller, you may instead use a flexible wood scraper tool.
  • Before you apply the finish, let the adhesive dry for one whole day. Apply the finish in light coats.

How to Veneer the Edge of Plywood?

You may use some basic tools and a wood veneer edge banding roll to cover the edges of raw plywood. This makes the plywood almost impossible to tell apart from solid wood. Generally, iron-on edge banding happens to be wood veneer having the back coated with adhesive. Use a household iron to run it over. Heat the adhesive, and allow it some time to be cooled. Finally, trim its edges.

Visit: https://sylvanply.com

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